Search Results
3281 results found with an empty search
Pages (485)
- Cyth Systems | ATE, Embedded Controls, Machine Vision
At Cyth, we offer the necessary technology, expertise, & products to help you effectively create ATE, Embedded, Machine Vision, & Industrial Automation Systems Test & Measurement Automation, Embedded Control & Monitoring Cyth Systems is a specialized distributor and experienced system integrator, helping customers make informed decisions when selecting platforms, products, and components for automated test, factory automation, and embedded control systems. With hundreds of systems designed, and thousands deployed, our team offers our customers the products we use coupled with trusted guidance, from system selection and startup support to programming best practices, code architecture, and technical troubleshooting. Customers can lead their own development with confidence, backed by our scalable support model—ranging from purchasing advice, mentoring, partial co-development, through to full turnkey systems when needed. Our goal is to empower innovation through reliable systems, proven expertise, and practical engineering insight. After over 20 years of successfully helping customers as an NI Certified Integration Partner, Cyth was selected by NI as the ONLY Distributor and Integrator in the Americas. Explore Our Site: View our application areas See application success stories What we do for your industry Shop our products Learn more about Cyth ApplicAreas Application & Service Areas Automated Test Equipment Automated Test Equipment for Manufacturing Circuit Board Testing Measurement Automation Life Test & Reliability Equipment LEARN MORE Embedded Systems Industrial Control Systems Embedded Control Systems OEM Solutions & Volume Manufacturing Monitoring Systems LEARN MORE Machine Vision Area Scan & 2D Inspection 3D Inspection Machine Learning - NeuralVision LEARN MORE Industrial Automation Automated Assembly Product Treatment & Handling Verification and Measurement Motion and Robotics LEARN MORE Engineering Consulting Discuss your design requirements Evaluate feasibility for integration LabVIEW or TestStand Programming Service Detailed technical proposal Schedule time with an expert LEARN MORE Questions? Ask an Expert Consultation on systems and modules Custom integrated solutions Troubleshooting advice on software LEARN MORE SuccessStories Success Stories Systems developed with our platforms and technology Automated Test Machine Vision Industrial Automation Real-Time & Embedded Automated Battery QA Ensures Medical Device Reliability CompactRIO Enables Automated Circuit Board Testing PCBA Functional Test and Device Verificational Test Scaled with Cyth PCBACheck 1 2 3 4 Robotic Automation Triples Sample Preparation Throughput Circaflex & NI Single-Board RIO Power Syringe Lubrication Inspection Demo Machine Vision Solution Enables Steel Surface Defect Detection 1 2 3 4 CompactRIO Enables Automated Circuit Board Testing PCBA Functional Test and Device Verificational Test Scaled with Cyth PCBACheck Hyundai Improves Production Test Time using PXI, LabVIEW, and TestStand 1 2 3 4 CompactRIO Enables Undergraduate Power Electronics Education Robotic Automation Triples Sample Preparation Throughput Production Capacity up 350% with Automated Dispensing 1 2 3 4 5 Cyth is a critical supplier for us. They’re involved in the design, building, and supporting automation tools throughout our manufacturing. -J.N., Semiconductor Equipment Manufacturer Industries & Solutions Our hardware, software, and platforms meet your industry's unique needs, and have been universally successful in applications of all kinds. Energy & Power Energy Storage Power Monitoring Solar Energy Natural Gas Oilfield Operations Power Distribution VIEW SOLUTIONS Life Sciences Medical Devices Biotechnology Cell & Genetic Research Pharmaceutical Scientific Instruments Research & Simulation VIEW SOLUTIONS Product Manufacturing Consumer Electronics Consumer Products Food & Beverage Machinery & Equipment Scientific Instruments Sporting Goods VIEW SOLUTIONS Semiconductor Equipment Semiconductor Equipment & Tools Chip Manufacturers Factory Smart Machines VIEW SOLUTIONS Shop Automation & Test Products As an authorized National Instruments Distributor, we stock a number of the devices, components, and accessories that we have successfully used, in order to help you plan and build out your next automation or test project. Cyth provides top-of-the-line modular hardware, software, services, and components that establish the benchmark for automated test and measurement. Data & Acquisition Entry-Level DAQ Industrial Quality DAQ Desktop DAQ (PCI) Compact DAQ (cDAQ) Browse Products Embedded CompactRIO Rugged Controllers Single-Board Computers (SBC, sbRIO) System On Module (SOM) Browse Products PXI Platform Systems Entry-Level DAQ Industrial Quality DAQ Desktop DAQ (PCI) Compact DAQ (cDAQ) Browse Products Accessories HMIs and Touch Panels Cables Power Supplies Connectors Browse Products See All Products About Us Over two decades of providing trusted technology and expertise engineers need to succeed in their projects for Industrial Automation, Test & Measurement, and Control & Monitoring. Our consultants will work alongside your team to design the solution needed to meet your specifications. Through our proven process, our experience, and our passion for problem-solving we develop your solutions with reduced risk, cost, and an efficient schedule. Learn More About Cyth “Working with Cyth is refreshing. Status reports, budget updates, design meetings... they've perfected the way projects should be done.” -R.J., Senior Quality Engineer, Medical Device Manufacturer Technology Partners Cyth Systems provides the best-possible technology and integration services to our customers. We strategically align with the world’s top testing and technology companies. For more info on our partners, please contact us.
- NI's Only INTEGRATOR & DISTRIBUTOR | Cyth Systems, Inc.
Cyth Systems supports and stocks National Instruments products and platforms. We work with engineers and buyers to design systems and fulfill and verify orders. The only NI DISTRIBUTOR with NI CERTIFIED INTEGRATION Experience Others Products In Stock Price Markups Handling Fees Experienced Pre-Sales Product Assistance Post-Sales Tech Support Included with Orders Project Startup Assistance Yes Yes Yes No $0 $0 Yes Yes Yes 10%-30% Markup $200-$300 Available No No No No Register to reserve these exclusive offers Extended Life & Quantity Discounts Packages Stock Customization & Reservations "Working with Marty... wonderful!" "Working with Marty through the transition to distribution has been wonderful!" M.L., Buyer, Sunnyvale, CA Aircraft Manufacturer, DoD Prime Contactor Oct 2023 Do you already know what you need? Request a Quotation Verify Lead Times Submit your PO below Any format (PDF, Excel, text, email, even a screenshot) Our Operations team will take care of the rest for you. Quotes or Orders Searching for products? View our online Webstore and review platforms, control systems, signal I/O, components, sensors, motors, pumps, and more! Shop our Store Need help selecting hardware? Offering a unique mix of Experience, no markups, personalize stocking, technical support, as well as live agents to help you Product Advice Integration Talk to a NI Products expert for technical specifications, product advice, review your specifications, life cycle status, and system configuration. Meet with Engineer Work with Cyth as your NI DISTRIBUTOR and enjoy special benefits! Personal Service, Technical Support, customizable inventory, and so much more! NI's Authorized Distributor & Integration Partner We've been named NI's Premier Integration and Distribution Partner for Embedded and Electronics Systems. Contact us today! See the hundreds of LabVIEW systems we've developed We can show you examples of the systems we've deployed that are most similar to your needs. Contact us to schedule a meeting. Meet with our LabVIEW engineers to start planning your system The market won't wait, and neither should you. Contact us to get started. Register your interest today to reserve your special pricing. Let us know if you want us to reach out! First Name Last Name Email How can we help you? [attributer-channel] [attributer-channeldrilldown1] [attributer-channeldrilldown2] [attributer-landingpage] [attributer-channeldrilldown3] [attributer-landingpagegroup] Get Started
- NI Distribution - Oscilloscopes & Digitizers | Cyth Systems
NI oscilloscopes and digitizers measure changes in electrical signals over time. Use these products for time‐ and frequency‐domain applications. Home > Products > Oscilloscopes and Digitizers NI Oscilloscopes and Digitizers Oscilloscopes and digitizers measure changes in electrical signals over time. Use these products for time‐ and frequency‐domain applications as well as to build spectrum analyzers, transient recorders, and many-channel phenomena detection systems. NI PLATFORM MODULES Platform modules integrate with modular hardware platforms that allow you to combine different types of modules in a custom system that leverages shared platform features. NI offers three hardware platforms—CompactDAQ , CompactRIO , and PXI —though all platforms may not be represented in this category. PXI Oscilloscope Bundle The PXI Oscilloscope Bundle includes a chassis with a PXI Oscilloscope with support for up 1.5 GHz of analog bandwidth. PXI Oscilloscope Acquires and analyzes time- and frequency‐domain analog signals as part of a PXI system. Feature Highlights: Platform: PXI Bus: PXI, PXI Express PXI IF Digitizer Analyzes intermediate frequency (IF) data for use in communications applications and superheterodyne receiver architectures. Feature Highlights: Platform: PXI Bus: PXI, PXI Express PXI FlexRIO Digitizer Combines A/D converter technologies with Xilinx FPGAs for applications that demand real-time signal processing and high-performance analog input. Feature Highlights: Platform: PXI Bus: PXI Express Digitizer Adapter Module for FlexRIO Provides high‐speed analog I/O to digitize signals from your transducer with a PXI FPGA Module for FlexRIO or the Controller for FlexRIO. Feature Highlights: Bus: FlexRIO C Series Digitizer Module Acquires and analyzes time- and frequency‐domain analog signals as part of a CompactDAQ or CompactRIO system. Feature Highlights: Platform: CompactDAQ, CompactRIO NI STAND-ALONE OR COMPUTER-BASED DEVICES Stand-alone or computer-based devices either integrate with standard desktop and laptop computers or allow you to use them without the need for other modular hardware. NI Oscilloscope Device Acquires and analyzes time‐ and frequency-domain analog waveforms. Feature Highlights: Bus: PCI, PCI Express, USB NI FlexRIO Digitizer Device Combines A/D converter technologies with Xilinx FPGAs for PCI applications that demand real-time signal processing and high-performance analog input. Feature Highlights: Bus: PCI Express NI Oscilloscope Probe Provides connectivity for PXI Oscilloscope, Oscilloscope Devices, and the VirtualBench All-In-One Instrument.
Blog Posts (141)
- Arbitrary AWG for Next-Generation Semiconductor Manufacturing
Semiconductor equipment manufacturer achieved next-generation etching capabilities through advanced waveform generation and control built with NI PXI and LabVIEW FPGA. Custom Advanced Arbitrary Waveform Generator (AWG) Project Summary Semiconductor equipment manufacturer achieved next-generation etching capabilities through advanced waveform generation and control built with NI PXI and LabVIEW FPGA. System Features & Components High-speed arbitrary waveform generation with complex waveform capabilities enabled the generation of waveforms with 1,000+ samples per millisecond (>1MS/s) Highly-synchronized waveform control and oscilloscope measurements for coordination of digitized signal measurement Streamlined vacuum chamber integration for semiconductor wafer processing applications Outcomes Next-generation semiconductor chip manufacturing enabled through high-precision waveform control Widespread customer adoption in every major silicon wafer fabrication site in the world Sustainable innovation enabled by robust and flexible system architecture built on NI PXI and LabVIEW FPGA Technology at-a-glance PXIe-1071 Chassis NI PXI-5441 Arbitrary Waveform Generator PXIe-5105 Oscilloscope PXIe-8822 Embedded Controller PXI-7852R FPGA Module LabVIEW FPGA Silicon Wafer Etching Almost every single modern electronic device contains at least one semiconductor chip. Smartphones, TVs, washing machines and cars depend on the precise and complex control of electrical signals that semiconductors provide. Silicon wafers are a foundational material from which many semiconductor technologies are made. Part of the semiconductor manufacturing process includes etching microscopic, 3D patterns onto these silicon wafers to form electronic devices like transistors, capacitors and interconnects that are critical for the function of the manufactured microchip. The level of precision with which these electronic components are etched into the silicon directly impact the performance of the microchip, making the uniformity and accuracy of these etched features critical at the nanometer scale. Complex Waveform Requirements A major semiconductor equipment manufacturer was facing significant limitations with their equipment’s ability to support the manufacture of next generation chips. Their semiconductor manufacturing tools were deployed into many silicon wafer fabrication sites and their manufacturing customers were continuously coming up against the limitations of their systems, putting their market position and market share at risk. They needed to upgrade the simple signal generators in their current solution to waveform generators capable of delivering the complex waveforms necessary to precisely-control the microscopic piezo coils central to their unique etching process. To maintain and expand their customer base, they required a solution capable of: Precision Control : Their equipment needed to drive microscopic piezo coils at rates of 2,000-100,000 times per second, requiring advanced control capabilities with arbitrary waveform programming and thousands of sample points per period. Complex Waveform Requirements: Simple waveforms like sine, square and triangular signals were not sufficient for controlling the complex etching operations their customers required; they needed the capability to customize every single point within the waveforms controlling their piezo coils. High-Speed Synchronization: The waveform generator required tight coupling with oscilloscope measurements to synchronize digitized signal acquisition Global Deployment: The solution needed to integrate seamlessly with semiconductor manufacturing equipment deployed worldwide Customized Advanced AWG The global semiconductor equipment manufacturer approached Cyth Systems for help improving their etching capabilities. Cyth’s expertise developing complex, highly-synchronized control systems and custom waveform generator solutions enabled them to rapidly iterate on the customer’s existing solution to provide high-performance waveform generation, measurement, and control. The development process of the Arbitrary Waveform Generator (AWG) included three iterations: 1st generation: Replicate simple, existing waveform generation capabilities on NI PXI platform 2nd generation: Synchronize AWG pulses with oscilloscope measurements to ensure accurate digital signal data acquisition 3rd generation: Further refine synchronization between waveform pulses and oscilloscope measurements to enable the driving of piezo coils in the upper frequency ranges (up to 100,000 times per second) Left: 2nd Generation Arbitrary Waveform Generator, Right: 1st Waveform Generator. The AWG system was built to perform sophisticated waveform analysis, generation, and control without operator intervention: Collected waveforms, measured their length and characteristic shape Determined the optimal number of points required to accurately describe each waveform Set appropriate sampling rates based on waveform complexity Calculated the precise number of points needed to achieve target sample rates The equipment manufacturer required 1,000+ samples per millisecond (>1MS/s) to accurately characterize the waveforms to be generated; the samples were then upscaled to 200MS/s to ensure smooth signal quality as the waveform is output. The waveform generator was tightly coupled with an NI PXI oscilloscope in a closed-loop approach to enable real-time system optimization. The synchronization in the measurements of digitized signals ensured precise timing coordination between waveform output and measurement feedback. Graphs comparing the outputs of a simple waveform generator vs. an arbitrary waveform generator Leveraging the NI PXI platform with LabVIEW FPGA software, Cyth created a sophisticated Arbitrary Waveform Generator (AWG) capable of supporting next-generation semiconductor equipment with dramatically improved high-speed and high-sample rate waveform control. For the semiconductor equipment manufacturer, the greatest differentiators of the NI platform were: Measurement integration: Synchronized waveform generation and oscilloscope measurement in a single platform Firmware flexibility: LabVIEW-based algorithms enable rapid parameter adjustments and optimization Hardware reliability: NI PXI platform provides industrial-grade reliability for 24/7 manufacturing operations Compact footprint: 4-slot PXI chassis delivers advanced capabilities in space-efficient design System PXI Card Specifications Use PXIe-1071 Chassis 4-Slot Chassis PXI Chassis NI PXI-5441 43 MHz, 100 MS/s AWG, 16-Bit, Onboard Signal Processing Arbitrary Waveform Generator PXIe-5105 60 MHz, 8-Channel, 12-Bit PXI Oscilloscope High Speed & High Sample Rate Waveform Measurement PXIe-8822 Embedded Controller – FPGA-Based I/O, 2.4 GHz Quad-Core Processor PXI Controller Data Logging & Control PXI-7852R Virtex-5 LX50 FPGA, 750 kS/s Data Logging & Control Sustainable Innovation The Arbitrary Waveform Generator delivered transformative capabilities that positioned the equipment manufacturer for next-generation semiconductor manufacturing leadership. The most impactful system performance improvements were: Advanced waveform control: Transition from simple signal generation to arbitrary waveform programming with thousands of sample points per period Synchronized measurement: Tight integration between waveform generation and oscilloscope measurement for closed-loop optimization Scalable sampling rates: Flexible sampling from >1 MS/s for analysis up to 200 MS/s for output generation The overall system improvements enabled the customer to deliver: Global deployment capability: System integrated successfully across every major silicon wafer fabrication site worldwide Next-generation semiconductor manufacturing capabilities: Advanced waveform control capabilities support production of cutting-edge semiconductor devices Future-ready platform: Modular PXI architecture enables flexibility for continued system evolution and capability expansion The new, advanced capabilities fundamentally strengthened the semiconductor equipment manufacturer’s position as a leader in their space. The transition from simple signal generation to sophisticated arbitrary waveform generation and control enabled their equipment to meet the high precision requirements of next-generation semiconductor chip manufacturing. These modernized etching systems became a critical enabler for the semiconductor industry's continued advancement toward smaller, faster, and more efficient devices. These systems were built for sustainable innovation. The proven software architecture and modular NI PXI I/O enable continuous capability enhancement as semiconductor manufacturing requirements continue to evolve.
- Precision Rotor Balancing for Turbomolecular Pumps
Ultra-high vacuum equipment manufacturer developed high-precision rotor balancing system in five weeks using the NI USB-9234 DSA, LabVIEW, and the NI Sound and Vibration Measurement Suite. *As Featured on NI.com Original Author: Gerard Johns, Edwards Edited by: Cyth Systems Edwards turbomolecular pump CAD rendering Project Summary Ultra-high vacuum equipment manufacturer developed high-precision rotor balancing system in five weeks using the NI USB-9234 DSA, LabVIEW, and the NI Sound and Vibration Measurement Suite. System Features & Components Integrated IEPE signal conditioning of NI USB-9234 enabled direct accelerometer connection without external amplification NI sound and vibration measurement software included signal reconstruction and analysis functions that facilitated quick implementation of custom processing algorithms LabVIEW software enabled rapid prototyping , automated code generation, and implementation of parallel processing architecture Parallel processing architecture balancing of two pumps simultaneously per station enhanced balancing operation throughput capability through Interactive operator guidance tools translating phase angle and magnitude calculations into correction mass assembly instructions Outcomes Complete system development from concept to production deployment in under five weeks Dynamic input range exceeding all commercially available balancing systems Parallel balancing and correction operations per NI USB-9234 increased production throughput at a fraction of the cost of a typical commercial system Class-leading vibration measurement performance enabled successful product launch Technology at-a-glance Hardware: NI USB-9234 Dynamic Signal Analyzer (obsolete – comparable NI C Series module NI-9234 ) Accelerometers Digital photo sensor for rotor position detection Software: NI LabVIEW NI Sound and Vibration Measurement Suite (obsolete – replaced by LabVIEW Sound and Vibration Toolkit) Ultra-High Vacuum Pumps Laboratory mass spectrometers and electron microscopes require ultra-high vacuum environments where even minimal vibration compromises measurement accuracy. Edwards, a leading manufacturer of vacuum equipment serving semiconductor and pharmaceutical industries, faced a critical challenge when developing their nEXT Turbo Molecular Vacuum Pump. They wanted to achieve world-class vibration performance, which required rotor balancing tolerances that were impossible to measure with existing solutions available on the market. Edwards needed a custom balancing system that could measure vibration with unprecedented precision for rotors spinning at high velocities. Measurement & Data Analysis Challenges The nEXT Turbo Molecular Vacuum Pump utilized a turbine rotor spinning at 60,000 rpm, with blade-tip velocities approaching 90% of the speed of sound. These unparalleled capabilities of this technology presented a few critical manufacturing challenges for Edwards. Inaccessible measurement location: Rotor assembly contained within sealed pump housing prevented direct vibration measurement at the source, deviating from standard balancing methodology Manual calculatios: Off-the-shelf balancing solutions required operators to perform manual calculations and balancing compensation, which greatly slowed production and increased the potential for human error Compressed timeline: Product launch was weeks; Edwards needed to take their concept through validation to production deployment relying only on their internal teams for development Measurement precision: Dynamic input range required for the detection of minute vibrations and high rotor speeds exceeded all commercially available rotor balancing solutions Due to technical and timeline constraints, Edwards knew they could not rely on the conventional balancing solutions commercially available. They decided to leverage an NI-based technology stack to accelerate development while staying within budget. Left: OEM vacuum pumps by Edwards, Right: the inside fan blades of a turbomolecular pump. High Measurement Accuracy Edwards' engineering team selected the a few key pieces of NI platform to prototype and deploy a custom balancing solution. Core Platform Selection: NI LabVIEW software: Graphical programming environment enabled rapid prototyping and robust application development into production environments NI Sound and Vibration Measurement Suite: Domain-specific libraries with signal reconstruction functions and vibration analysis algorithms NI USB-9234 dynamic signal analyzer: Precision measurement hardware with 51.2 kS/s sample rate per channel, 24-bit resolution, and 102 dB dynamic input range Integrated IEPE signal conditioning: Direct connection from USB-9234 to the accelerometer simplified system architecture and reduced potential signal degradation points This development approach enabled Edwards to accelerate prototyping and application development without sacrificing the high measurement accuracy critical for this application. Rapid Prototyping Through Production The NI Sound and Vibration Measurement Suite signal reconstruction functions enabled interfacing a digital photo sensor with analog inputs for rotor position detection. An accelerometer attached to the pump body captured vibration data. The Sound and Vibration Assistant automatically generated LabVIEW code from the prototype configuration, eliminating weeks of manual coding and providing a validated foundation for production application development. Edwards built production-ready features on the LabVIEW foundation: Automated calibration functions to maintain measurement accuracy across multiple balancing rigs Proprietary calculation algorithms for measuring pump imbalance through the housing rather than directly at the tip of the rotor Interactive operator guidance tools to translate phase angle and magnitude calculations into straightforward instructions for rotor balancing Using LabVIEW's parallel processing architecture, Edwards configured the USB-9234's remaining channels to balance two pumps simultaneously. This effectively doubled production capacity from a single hardware platform at a fraction of the cost of purchasing two commercial systems. In less than five weeks, Edwards took their proof of concept through validation and into production deployment. Increased Production & Enhanced Sustainability Edwards’ augmented technical capabilities far exceeded commercially available balancing equipment. The key technical features enabled by the NI USB-9234 included: Detection and correct of vibrations in rotors spinning at 60,000 rpm 102 dB dynamic input range enhanced measurement flexibility and enabled quick accommodation for variations in pump models and rotor configurations Leveraging the NI technology stack, Edwards increased their rotor balancing operation efficiency: Cost Savings: Parallel, dual-pump rotor balancing capability delivered two complete balancing rigs at fraction of the price for a single commercial system Improved cycle time: Automated imbalance calculations and operator guidance tools reduced balancing cycle time and training requirements Operational control: Internal solution support eliminated vendor dependencies and enabled direct implementation of system enhancements as product line expanded Platform standardization: LabVIEW and NI hardware as accepted standards across Edwards’ production test, global service centers, and R&D laboratories, resulting in reduced training complexity and enhanced knowledge transfer In five weeks, Edwards used LabVIEW, the USB-9234, and the Sound and Vibration Measurement Suite to rapidly develop a custom solution for high-speed rotor balancing that outperformed commercial alternatives. Original Author: Gerard Johns, Edwards Edited by: Cyth Systems
- Automated Battery QA Ensures Medical Device Reliability
Medical device manufacturer achieved 100% quality verification in 12 weeks by implementing an automated battery testing solution built with Cyth BatteryFlex and NI PXI. BatteryFlex platforms battery tests and analysis of portable ventilator batteries. Project Summary Medical device manufacturer achieved 100% quality verification in 12 weeks by implementing an automated battery testing solution built with Cyth BatteryFlex and NI PXI. System Features & Components NI PXI data acquisition platform provided high-accuracy voltage and current measurements to enable comprehensive battery characterization Cyth BatteryFlex multi-channel testing architecture enabled simultaneous test of multiple batteries to maximize testing throughput LabVIEW user interface provided operators with live test data visualization Scalable platform architecture accommodated increased production volumes without additional capital investment Outcomes 100% individual battery verification achieved , eliminating field failures due to battery capacity issues Test cycle time and cost of test significantly reduced through parallel test of multiple batteries Turnkey automated test solution delivered in 12 weeks leveraging Cyth BatteryFlex platform Technology at-a-glance NI PXI platform LabVIEW software Cyth BatteryFlex Verifying OEM Component Performance When designing new products, manufacturers must verify that every component in the bill of materials (BOM) performs to OEM specifications, ensuring that the product delivers on promises made to end-users. Some components influence a devices overall performance more than others. For example, a defective or substandard battery built into a in a life-critical application can result risks to patient safety and an enormous liability burden for the device manufacturer. Manual Testing Limits Scalability The device manufacturer’s manual battery testing methodology was not capable of addressing their quality assurance needs. Measurement accuracy limitations prevented the acquisition of the high-precision voltage and current measurements necessary for comprehensive battery characterization. Testing inefficiencies of manual processes created bottlenecks in production timelines. Quality uncertainty resulting from the lack of individual battery verification resulted in deployment risks for life-critical applications. Scalability constraints of manual testing prevented the manufacturer from increasing production volumes. Left: The customer's portable ventilator, Right: Traditional ventilator. To hold their supplier accountable and ensure patient safety, the device manufacturer needed a high-accuracy, automated solution to verify the quality of the batteries built into their portable ventilators. They decided to partner with Cyth Systems to address their automated testing needs because of their proven expertise designing high-throughput automated test solutions. Comprehensive Battery Characterization Cyth deployed their BatteryFlex architecture, an automated battery testing platform for comprehensive battery characterization leveraging the high-accuracy measurement capabilities of NI’s PXI platform. The programmatic execution of numerous test protocols simultaneously across multiple batteries enabled the device manufacturer to drive test time and test cost down substantially. Key hardware capabilities: NI PXI data acquistion for high-accuracy voltage and current measurements Cyth BatteryFlex multi-channel architecture enabled simultaneous battery testing Custom test fixtures ensured secure battery connection and consistent test conditions Key software capabilities: LabVIEW-based user interface for live data visualization Automated test sequencing for five critical battery characterization protocols Open Circuit Voltage (OCV) Power Cycle Test Capacity Testing (Static, Script, Pattern/Pulse) DC Internal Resistance (DCIR) AC Internal Resistance (ACIR) Battery capacity identification and quality verification for each individual battery Left: PXI data acquisition platform, Right: BatteryFlex LabVIEW user interface (UI) showing live test data. 100% Quality Verification The turnkey test solution transformed the device manufacturer’s battery quality assurance from a manual bottleneck into an automated, scalable process. Quality assurance: 100% individual battery verification prior to deployment eliminated field failures from battery capacity issues Testing efficiency: Simultaneous testing of multiple batteries substantially reduced cycle time and overall cost of test Production flexibility: Scalable platform accommodates increased testing volumes without additional capital investment Risk mitigation: High-accuracy measurements ensure that only specification compliant batteries are deployed into life-critical ventilators Rapid deployment: BatteryFlex reference design accelerated solution development time; everything from proof-of-concept to turnkey test system deployed in 12 weeks. Now, the medical device manufacturer operates with confidence, knowing that every single battery deployed into their portable ventilators meets their exact capacity specifications, ensuring reliable performance in life-critical patient care.
Events (4)
- Test Event 4Tickets: $0.00June 6, 2025 | 2:00 PM9939 Via Pasar, San Diego, CA 92126, USA
- Test Event 3Tickets: $0.00May 30, 2025 | 2:00 PM9939 Via Pasar, San Diego, CA 92126, USA
- Test Event 2Tickets: $0.00May 23, 2025 | 2:00 PM9939 Via Pasar, San Diego, CA 92126, USA









