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Circaflex™ Converts Algae to Biofuel


Industry Alternative Energy
   
Application Area Embedded Control
   
Date April 2011

Challenge

The client required an automated system to formulate 64 different recipes at once and have that data stored and analyzed per recipe to quickly cross compare recipes to come up with the perfect blend and to discover how that blend can be grown more efficiently.

Solution

The system was designed and built around 8 Photodiode Boards, 8 Mezzanine Boards, and 2 Circaflex Boards. Software was developed to handle variant data per recipe and generate reports. Software was also programmed to automate a single on/off switch.

AlgeaTurb


Cyth Systems was hired to design and build a multiple turbidostat system for determining which recipe was most efficient for converting algae into biofuel for a leading green crude production company.

The physical design of the system provided the ability to see all 64 (16 per wall) recipes being formulated around the top four walls outside of the system. A monitor was mounted on top of the system on a swivel arm, allowing the monitor to be easily seen from any side.

The control tower in the center of the system hosted two Circaflex Boards, which is basically the nucleus of the system. Here, the Circaflex controlled the following components impressively in large quantities:

•   Solid State Relays (SSRs) with flyback diode to control pinch valves
•   SSRs with flyback diode to control solenoid gas valves
•   TTL PWM signals to control board-mounted LED light strips
•   Replaceable fuses for all power supplies and fuse detect logic to read and record any blown fuses
•   Mux chips to read three different analog signals (pH, ORP, Optical Density) on one analog channel
•   Stepper motor pumps
•   Solenoid pumps

Circaflex allowed our client to have a working system in a matter of weeks, saving them time and money, to gather the data they needed to ensure an accurate recipe. We are extremely proud and excited to be a part of discovering the potential for mass production of affordable alternate fuel that doesn't harm the environment.

 

Next Steps

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